The TEC floor system may appear more complex but has many advantages.
It starts out looking like a conventional floor structure with standard
2x12 joists, but the joists are set on 4 feet apart rather than 16 inches.
With the exception of rim joist, this reduces the amount of material and
labor by nearly two thirds. This savings in labor and material may be
applied to the 2nd layer of 2x4 joist laid at right angles to the 2x12s on
1 foot centers. Deadwood 2x4 blocking is set between the 2x4 joists every
8 feet above 2x12s below to support the edges of the single layer of glued
and fastened plywood above. The savings in material and labor from the
elimination of a 2nd flooring layer, needed in a conventional floor system
to support floating edges, may also be applied to the 2x4 layer below, thus
bringing the labor and material costs for the TEC floor system into parity
with standard practice.
So, why not just stay with a conventional floor system?
A TEC floor system makes it far easier to install wiring, plumbing, and
other utilities. It keeps such systems above the insulation so pipes
will not freeze over an unheated crawl space, and eliminates the need to
box in drains and pipes below the floor. This becomes advantageous when
the space below will be occupied - for instance a cellar recreation room
or spare bedroom. Cellar headroom may be decreased and there will be no
unsightly boxed in utilities or pipes hanging overhead.
The TEC floor system distributes point loads more evenly. The grid
system created by the TEC floor spreads any load in all directions, not
just to the nearest one or 2 joists.
The single plywood layer, each sheet supported on all 4 edges by this
wood-on-wood framing system, is glued and fastened to the 2x4 layer below
creating a positive mechanically stable air and vapor barrier when properly
covered or coated with a vapor barrier equivalent material. This sealed
floor system underlies all interior partitions and other interior structure
thus maintaining the integrity of the hermitic seal. Such a floor can
directly support carpet, tile, or any other surfacing material.
And, a hydronic radiant floor heating system may be installed easily
without having to drill holes through joists, yet keeps the entire system
above the insulation. A superinsulated house doesn't need a very hefty
heating system, but that small amount is easily added with a radiant
floor system.